{"id":9053,"date":"2022-10-16T09:05:28","date_gmt":"2022-10-16T05:35:28","guid":{"rendered":"https:\/\/jahanfoulad-co.com\/processes\/"},"modified":"2026-07-13T11:34:00","modified_gmt":"2026-07-13T08:04:00","slug":"processes","status":"publish","type":"page","link":"https:\/\/jahanfoulad-co.com\/en\/processes\/","title":{"rendered":"processes"},"content":{"rendered":"\t\t
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Introduction to the Steel Beam Manufacturing Process


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Steel beams are among the most important and widely used structural steel sections in the construction industry. They are manufactured in various types, each designed for specific applications. Due to their extensive use in building construction, the price of steel beams is considered one of the key factors influencing housing construction costs.<\/p>

The earliest steel beams were designed with an I<\/strong>-shaped cross-section, commonly known as standard I-beams. However, with advancements in construction technology, materials engineering, and structural design, new beam profiles were developed to meet a wider range of structural requirements. One of the most widely used modern sections is the H<\/strong>-beam (Wide Flange Beam).<\/p>

As is well known, the primary function of a steel beam is to support and transfer structural loads. Therefore, higher beam strength directly contributes to greater structural safety. Traditionally, increasing the strength of a beam meant increasing its thickness, which also resulted in a heavier structure.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t

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In modern construction, excessive structural weight is considered undesirable. By optimizing the beam profile and cross-sectional design, engineers can achieve higher strength while minimizing the overall weight of the structure.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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Steel Beam Manufacturing Standards<\/h3>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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The standards governing steel sections vary according to regional regulations and intended applications. In Iran, several national standards are established for different types of steel beams, and manufacturers are required to comply with these specifications.<\/p>

Steel beam standards are generally classified into four categories:
IPE
IPB
IPN
Cellular (Honeycomb) Beams<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t

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1. IPE Beams
Manufactured in accordance with Iranian National Standards:<\/p>

  • Hot-Rolled Parallel Flange I-Beams \u2013 Standard No. 1791<\/li>
  • Hot-Rolled Semi-Light Parallel Flange I-Beams \u2013 Standard No. 16348<\/li><\/ul>

    2. IPN Beams
    Hot-Rolled Tapered Flange Beams manufactured in accordance with Iranian National Standard No. 3277.<\/p>

    3. IPB (H-Beams)
    Manufactured in accordance with Iranian National Standards:<\/p>

    • Light Section \u2013 Standard No. 13781<\/li>
    • Semi-Light Section \u2013 Standard No. 14484<\/li>
    • Heavy Section \u2013 Standard No 13779<\/li><\/ul>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t
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      Steel Beam Manufacturing Process
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      Like many other structural steel sections, steel beams are primarily manufactured using the hot rolling process. The production method has a significant impact on the quality of the finished product.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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      Hot rolling is the most important stage in beam production. Regardless of the beam size or standard, the overall manufacturing process remains largely the same for all beam types.
      In the hot rolling process, steel blooms (billets) are used as the raw material. These blooms are heated and then formed into the desired cross-section through a series of rolling operations.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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      During production, the raw material is heated to approximately 1,100\u00b0C and fed through hydraulic equipment into large rolling mills, where it is progressively shaped into the required beam profile. This stage is known as the rolling process. After rolling, the beam surfaces are finished, straightened, and finally cut to standard lengths.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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      Steel beams can be classified into four categories based on their manufacturing method:<\/p>

      1.<\/span><\/strong> Rolled Beams<\/p>

      2.<\/span><\/strong> Extruded Beams<\/p>

      3.<\/span><\/strong> Welded Beams<\/p>

      4.<\/span><\/strong> Riveted Beams<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t

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      Steel Beam Manufacturing Process at Jahan Foulad Gharb<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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      Depending on the final product, raw steel blooms with lengths ranging from 4 to 6 meters and cross-sectional dimensions of 150 \u00d7 150 mm or 130 \u00d7 130 mm are charged into the reheating furnace.
      From the time the blooms enter the furnace until they are discharged for production, approximately eight hours are required. During this period, the 200-ton reheating furnace gradually raises the temperature of the blooms to the required rolling temperature.
      The reheating temperature depends on the bloom dimensions:
      150 \u00d7 150 mm blooms: approximately 1,170\u00b0C
      130 \u00d7 130 mm blooms: approximately 1,130\u20131,150\u00b0C<\/p>

      After leaving the furnace, the heated bloom enters the roughing mill, where it undergoes five primary rolling operations before being transferred to the finishing rolling stands.
      The rolling stands are mechanically adjusted according to the required beam size and weight specified by the production order. Once the beam passes through the rolling line, \u00a0it enters the <\/span>cutting stage<\/strong>, where it is cut into the required lengths, such as 12 meters, 9 meters, or other customer-specified dimensions.<\/strong><\/span><\/p>

      The freshly rolled beam, still at a high temperature, is then transferred to the cooling bed, where it cools to the proper temperature for straightening.<\/p>

      During the straightening process\u2014commonly referred to as “beam leveling”<\/strong>\u2014any bending or dimensional irregularities are removed. The finished beams are then bundled, packaged, and prepared for shipment and delivery to customers.

      <\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<\/div>\n\t\t","protected":false},"excerpt":{"rendered":"

      Introduction to the Steel Beam Manufacturing Process Steel beams are among the most important and widely used structural steel sections in the construction industry. They are manufactured in various types, each designed for specific applications. Due to their extensive use in building construction, the price of steel beams is considered one of the key factors […]<\/p>\n","protected":false},"author":1,"featured_media":0,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"_acf_changed":false,"site-sidebar-layout":"no-sidebar","site-content-layout":"page-builder","ast-site-content-layout":"default","site-content-style":"default","site-sidebar-style":"default","ast-global-header-display":"","ast-banner-title-visibility":"","ast-main-header-display":"","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"","site-post-title":"disabled","ast-breadcrumbs-content":"","ast-featured-img":"disabled","footer-sml-layout":"","ast-disable-related-posts":"","theme-transparent-header-meta":"default","adv-header-id-meta":"","stick-header-meta":"","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","astra-migrate-meta-layouts":"default","ast-page-background-enabled":"default","ast-page-background-meta":{"desktop":{"background-color":"var(--ast-global-color-4)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"ast-content-background-meta":{"desktop":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"footnotes":""},"class_list":["post-9053","page","type-page","status-publish","hentry"],"acf":[],"yoast_head":"\nprocesses - Jahan foulad gharb<\/title>\n<meta name=\"description\" content=\"Steel beam manufacturing processes vary among different steel producers. 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